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How is iron ore processed into steel for kids

Oct 23, 2017 The pig iron itself does not have much use but it finds a great number of applications when converted into steel alloys in the steel industry. The process of manufacturing pig iron is a bit complicated. The following steps explain the same as simply as possible. Raw Materials-The raw materials used in the blast furnace to produce high-quality

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  • Science KS1/KS2: How is steel made? - BBC Teach
    Science KS1/KS2: How is steel made? - BBC Teach

    To make steel, you need iron ore, coal, and limestone, which all come from the earth.' ... 'The red-hot liquid steel is moulded into giant slabs, and then the next process is to roll it to make

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  • Iron and steel – Te Ara Encyclopedia of New Zealand
    Iron and steel – Te Ara Encyclopedia of New Zealand

    Making steel. Most iron is turned into steel, which is stronger and more flexible. To make steel, the molten iron is mixed with carbon (coal or coke) and processed into big slabs. New Zealand’s ironsands. New Zealand does not have much iron ore in rocks, but it

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  • Making steel | ArcelorMittal
    Making steel | ArcelorMittal

    Making steel. Steel is made from iron ore, a compound of iron, oxygen and other minerals that occurs in nature. The raw materials for steelmaking are mined and then transformed into steel using two different processes: the blast furnace/basic oxygen furnace route, and the electric arc furnace route

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  • The 6 Steps To Modern Steel Production Explained - Metro Steel
    The 6 Steps To Modern Steel Production Explained - Metro Steel

    Step 1 – The iron making process. As iron is the main component of steel it firstly needs to be made. Iron ore, lime, and coke are placed into a blast furnace and melted. The resulting liquid known as molten iron is then formed. As molten iron still contains around 4% – 4.5% impurities such as carbon which in turn make the metal brittle

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  • The Six Main Steps of Iron Ore Processing | Multotec Canada
    The Six Main Steps of Iron Ore Processing | Multotec Canada

    Mar 14, 2018 When the iron ore is extracted from the mine, it must undergo several processing stages. Six steps to process iron ore. 1. Screening. We recommend that you begin by screening the iron ore to separate fine particles below the crusher’s CSS before the crushing stage. A static screen is used to divert the fine particles for crushing

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  • The Steel Manufacturing Process - How is Steel Made?
    The Steel Manufacturing Process - How is Steel Made?

    Apr 10, 2020 Today’s steel is generally produced in one of two ways: Blast furnace: The blast furnace process, also known as the basic oxygen process (BOP), combines raw iron ore with small amounts of steel scrap metal into a furnace. Then, pure oxygen is blown into the furnace, raising its temperature. Not only does the scrap metal melt into a liquid at

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  • Iron Ore Pelletization - FEECO International Inc
    Iron Ore Pelletization - FEECO International Inc

    This processing works to transform raw, mined iron ore into a concentrated powder suitable for pelletizing. In addition to mined iron ore, other sources of iron, such as flue dust collected from blast furnaces, or the dust produced at mine sites, is also frequently pelletized so it

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  • iron processing - Ores | Britannica
    iron processing - Ores | Britannica

    iron processing - iron processing - Ores: Iron ores occur in igneous, metamorphic (transformed), or sedimentary rocks in a variety of geologic environments. Most are sedimentary, but many have been changed by weathering, and so their precise origin is difficult to determine. The most widely distributed iron-bearing minerals are oxides, and iron ores consist mainly of hematite (Fe2O3), which is

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  • Iron Range takes tools into 21st Century
    Iron Range takes tools into 21st Century

    Oct 15, 2021 Behemoths of machinery roam the grounds, carrying tons of taconite to be processed into iron ore pellets. Whether it's your cell phone, your

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  • How iron is made - material, manufacture, making, history
    How iron is made - material, manufacture, making, history

    Iron ore is converted into various types of iron through several processes. The most common process is the use of a blast furnace to produce pig iron which is about 92-94% iron and 3-5% carbon with smaller amounts of other elements

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  • Introduction to Iron ore Pellets and Pelletizing processes
    Introduction to Iron ore Pellets and Pelletizing processes

    Feb 23, 2013 Pelletizing is a process which involves mixing of very finely ground particles of iron ore fines having a size which is less than 200 mesh (0.074 mm) with additives like bentonite and then shaping them into near oval/spherical balls having size in the range of 8 mm to 16 mm in diameter by a pelletizer and hardening the balls by firing with a fuel

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  • Rio trials low-carbon steel technology
    Rio trials low-carbon steel technology

    Oct 14, 2021 Chief executive of the company’s iron ore operations, Simon Trott, said early test results of the process were encouraging. “More than 70 per cent of Rio Tinto ’s scope 3 emissions are generated as customers process our iron ore into steel, which is critical for urbanisation and infrastructure development as the world’s economies

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  • How is Iron Ore is Turned Into Steel? - YouTube
    How is Iron Ore is Turned Into Steel? - YouTube

    Jul 02, 2018 Order my new children's book on Amazon! Orville the Iron Ore on Amazon: https://amzn.to/2IXVkFiSteel and iron is an essential part of our everyday life. It m

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  • iron and steel industry - Students | Britannica Kids
    iron and steel industry - Students | Britannica Kids

    The iron ore is not melted in the H-iron reduction process but is heated to about 850 F (450 C) and put under pressure of 440 pounds per square inch (31 kilograms per square centimeter). The direct reduction method has had some success, especially for producing powders, but is not expected to contribute significantly to world steel production

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  • This is how iron ore is turned into steel
    This is how iron ore is turned into steel

    Nov 01, 2017 The combustion of iron ore with other materials in the blast furnace produces molten pig iron, which is then converted to steel. Limestone is added to the blast furnace to capture impurities and

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  • Iron Mining Process - Minnesota Iron
    Iron Mining Process - Minnesota Iron

    From blasting to crushing to separation – more than 85% of the iron mined in the United States is mined in northeastern Minnesota to make our nation’s steel. Blasting Taconite is a very hard rock. Using explosives, the taconite is blasted into small pieces. Transportation The taconite pieces are scooped up by electric shovels

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  • Steel production: from iron ore to functional
    Steel production: from iron ore to functional

    Sep 18, 2019 How steel is made. First, the raw materials, either iron ore or scrap iron (depending on the process), are converted into molten steel. The ore-based process uses a blast furnace or smelter and the scrap-based process uses an electric arc furnace. Next, the molten steel is poured and solidified in a continuous caster

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  • iron processing | Britannica
    iron processing | Britannica

    When combined with carbon, iron changes character completely and becomes the alloy steel. Encyclop dia Britannica, Inc. See all videos for this article. iron processing, use of a smelting process to turn the ore into a form from which products can be fashioned. Included in this article also is a discussion of the mining of iron and of its preparation for smelting

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  • Creating Steel | HowStuffWorks
    Creating Steel | HowStuffWorks

    A ladle filled with molten iron approaches a blast furnace that will convert it to liquid steel. Sean Gallup/Getty Images News/ Getty Images. Steel is iron that has most of the impurities removed. Steel also has a consistent concentration of carbon throughout (0.5 to 1.5 percent)

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  • The Step-by-Step Process of Producing Iron from
    The Step-by-Step Process of Producing Iron from

    Oct 23, 2017 Pig iron is used in the Iron and Steel industry after being derived from its ore through a complex process in a blast furnace. Read the process in brief here

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